What is the big deal about worn keys?



Worn keys have always been a problem for car locks. You may have had a car in the past that had a key that looked more like a wavy piece of brass then a key.
When the key wears the wafers inside the lock sit at the incorrect level. This can cause the sticky feeling when you turn the key. It also can cause the lock to wear and it may cause grooves to wear
inside the lock. If the lock wears it becomes less effective and can allow incorrect keys to work in your lock.


Many modern cars use a more advanced lock and key system. They use locks that have split wafers or side wafers. You can identify some of these locks by the keys. They will appear to be milled
on 2 or 4 edges. Some of these keys though look like regular double sided car keys. These keys can be more prone to wear, because the lock only has a small contact area on the key.

 

Holden Key

This key is for a Holden Commodore.  It is a 2 track key which has 1 track milled on each side.

 

Audi Key

Audi / Volkswagen VW key has the milling up the centre of the key.

 

Lexus Key

Lexus / Toyota key.  This is a 4 track key with the milling on the 2 inside edges, on each side.

 

Toyota Key

Toyota uses this style of key in many of its latest cars.  It is a double sided key. The lock uses split wafers which can easily stick if a worn key is used.

 

If this type of key has very much wear the wafers can jump over the worn part of the key and become stuck. Sometimes you might get some kind of warning such as the keys are hard to turn, or hard to pull the key out or put it in, but sometimes there is no warning and you may get stuck without warning.
If you see that your key is getting a bit worn then I would recommend getting another one cut, especially if there is some hesitance in the keys insertion or turning.

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